Precision Motor Commutator Copper Alloy Machined Parts CNC Machining China Precision CNC Machining Services
Precision Motor Commutator Copper Alloy Machined Parts CNC Machining China Precision CNC Machining Services
Trading Properties
Minimum Order Quantity:
100
τιμή:
10-20
Όροι πληρωμής:
L/c, d/a, d/p
Supply Ability:
10000
Product Summary
Product Description As a technician with years of experience in motor component manufacturing, I understand the critical role commutators play in DC motors. Our copper alloy co nductive block commutators are made from high-quality purple copper and formed through precision CNC machining, ensuring optimal balance between insulation and conductivity between each commutator segment. Essentially, the commutator acts as a rotating electrical switch that periodically changes
Product Custom Attributes
Επισημαίνω
CNC machining copper alloy heat sink
,high thermal conductivity cooling solution
,precision CNC mechanical parts with warranty
Εξοπλισμός δοκιμής:
Ιαπωνία Keyence IM7000
Υλικές δυνατότητες:
από ανοξείδωτο χάλυβα
Διάμετρος:
0.325inch, 0.13inch
Υπηρεσία OEM:
δεκτός
Μέγεθος:
Προσαρμοσμένος
Ποιότητα:
100% επιθεώρηση
Κοαξιότητα:
± 0,01mm
Επεξεργασία:
CNC Machining, CNC άλεση, στροφή CNC
Υπηρεσία:
OEM/ODM/Customized/Design
Λογισμικό σχεδιασμού:
Προ/Ε, Solidworks, UG
Τύπος:
Τρυπώντας με τρυπάνι, άλλες επεξεργαμένος υπηρεσίες
Λιμάνι παράδοσης:
Σαγκάη
Παράλληλος Συναινετικότητα:
± 0,02mm
Εγγύηση:
1 έτος
Μέθοδος χύτευσης:
Χύτευση
Χρήση:
Βιομηχανικός
Εφαρμογή:
Μηχανήματα
Αντίσταση:
Ανθεκτικό στη διάβρωση
Αρχική σκληρότητα:
HRC35-42
Ακρίβεια:
0,001 χιλιοστά
Η ανοχή:
+ -0,01 mm
Διαδικασία χύτευσης:
Ρίψη βαρύτητας
Τύπος κατεργασίας:
Τρίχωση, άλεση, γυαλισμός
Κοιλότητα:
Μονόκλινο
Αλμυρά σπέρματα:
72 ώρες
Υλικές δυνατότητες:
Αλουμίνιο
Περιγραφή του προϊόντος
Detailed Specifications & Features
Product Description
As a technician with years of experience in motor component manufacturing, I understand the critical role commutators play in DC motors. Our copper alloy conductive block commutators are made from high-quality purple copper and formed through precision CNC machining, ensuring optimal balance between insulation and conductivity between each commutator segment. Essentially, the commutator acts as a rotating electrical switch that periodically changes current direction to maintain continuous motor operation. Without a commutator, a motor would only rotate less than half a turn before jamming.
Features
- High-Conductivity Material: Uses T2 purple copper or copper alloy for commutator segments with conductivity exceeding 98%, maximizing current transmission efficiency
- Precision Structural Design: Commutator segments feature dovetail bases embedded in insulation sleeves with mica insulation between segments, ensuring stability during high-speed rotation
- Wear and High-Temperature Resistance: Special heat treatment process provides surface hardness of HB80-100, capable of withstanding operating temperatures up to 150°C
- Custom Slot Design: Offers various commutator segment structures including hook-type and slot-type to meet different motor model requirements
- CNC Precision Machining: Utilizes five-axis CNC machining with dimensional tolerances controlled within ±0.01mm, ensuring perfect compatibility with brushes
Technical Parameters Table
Applications
Our commutators are widely used in various DC motors and AC commutator motors, including:
- Automobile Starters: Providing reliable current commutation for high-torque starting
- Power Tool Motors: Equipment such as electric drills and angle grinders requiring high-frequency forward and reverse rotation
- Household Appliances: Core components in small motors for vacuum cleaners, blenders, etc.
- Industrial Motors: Drive motors for industrial equipment like drilling devices and mud pumps
- Micro Special Motors: Miniature motors in precision instruments and automation equipment
Customization Services
We provide comprehensive custom manufacturing services:
- Size Customization: Production of non-standard size commutators according to customer drawings, diameter range 10-300mm
- Material Selection: Various copper alloys including T2, T4, T6 to meet different conductivity and wear resistance requirements
- Insulation Material Customization: Options including mica, epoxy resin and other insulation materials
- Rapid Sample Prototyping: First samples provided within 5 working days of receiving requirements
- Small Batch Trial Production: Support for trial orders of 50-500 pieces to reduce customer development risks
Support and Services
We are committed to providing comprehensive technical support to customers:
- Technical Consultation: Our engineering team offers commutator selection and motor matching advice
- Quality Assurance: Each batch undergoes conductivity, insulation resistance and dynamic balance testing before shipment
- Fast Delivery: 7-10 days delivery for standard products, expedited production for urgent orders
- After-sales Tracking: Regular follow-ups on usage conditions, providing maintenance and replacement guidance
SEO Content for English Version
SEO Title: Precision Motor Commutator Copper Alloy Machined Parts CNC Machining China Precision CNC Machining Services
SEO Keywords: motor commutator copper alloy machined parts CNC machining China precision CNC machining DC motor commutator
SEO Description: Professional manufacturer of copper alloy motor commutators using precision CNC machining technology providing high conductivity commutator customization services for automotive motors power tools and industrial equipment
Precision Motor Commutator: CNC-Machined Copper Alloy Components for Enhanced Electrical Performance
Product Overview
As a technical specialist in motor component manufacturing, I focus on the critical role of commutators in DC and universal motors. The commutator (also known as a rectifier in generators) serves as a rotating electrical switch that maintains consistent torque direction by reversing current flow in the rotor windings. Our copper alloy commutators are engineered for high-speed applications, ensuring minimal energy loss and extended brush life through precision CNC machining. Without a functional commutator, motors would fail to rotate continuously, stalling after partial turns.
Key Features
- Premium Material Selection:
- Made from T2 copper or high-conductivity copper alloys (≥58 MS/m) for efficient current transfer.
- Optional silver-coated segments for reduced contact resistance in high-frequency applications.
- Advanced Structural Design:
- Dovetail-base segments interlocked with insulated sleeves (e.g., mica or epoxy resin) to prevent displacement under centrifugal force.
- Hook-type, slot-type, or planar configurations tailored to brush alignment requirements.
- Precision Manufacturing:
- CNC turning and milling ensure segment tolerances within ±0.01 mm and surface smoothness of Ra0.8.
- Dynamic balancing tested at up to 20,000 RPM to minimize vibration in high-speed motors.
- Durability Enhancements:
- Heat-treated surfaces achieve HB80–100 hardness, resisting arc erosion and wear from carbon brushes.
- Operating temperature range: -40°C to 150°C (extendable to 200°C with specialized insulation).
Technical Parameters
Applications
- Automotive Systems: Starter motors, fuel pumps, and cooling fans.
- Power Tools: Drills, grinders, and saws requiring rapid direction changes.
- Industrial Machinery: CNC spindle motors, conveyor drives, and pump controllers.
- Household Appliances: Vacuum cleaners, blenders, and washing machine motors.
Customization Services
We support end-to-end customization based on client drawings or specifications:
- Material Alternatives: Oxygen-free copper (C10100) for superior conductivity or chromium copper for elevated temperature stability.
- Prototype Development: 3D modeling and sample delivery within 5 working days.
- Quality Validation: In-house testing for commutation spark levels, segment hardness, and dynamic balance.
Support & Commitments
- Technical Collaboration: Assistance with design optimization for commutation noise reduction.
- Batch Traceability: Full documentation of material certifications and inspection reports.
- Global Logistics: FCA, FOB, or EXW terms with expedited shipping for urgent projects.
